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Solutions to eliminate time-intensive manual cleaning.
Mobile System
The platform is easy to move around in the production facility to connect it to the CIP cleaning fermenter or another technological vessel. A maximum speed of detergent circulation – 5000 l/h (can be varied).
The CIP platform contains two centrifugal pumps (for CIP supply and return), two dosage pumps with two plastic vessels, pipes and fittings for detergent concentrate, a control cabinet with a touchscreen operator panel, manual and automatic valves, couplings and armature to provide the cleaning operation.
The mobile CIP unit allows the cleaning of fermenters and other vessels with a total volume of 20 to 1000 liters.
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The mobile CIP unit allows the implementing of both manual and completely automatic modes of the cleaning process. The automatic mode of operation has to be adjusted (or selected) in each case. These operations can be done from the operator panel.
CIP cleaning mode consists of stages, but each stage – of steps. In fact, a stage of the cleaning process is considered as a realization of a definite type of cleaning process with selected parameters (temperature, time of CIP cleaning, time of discharge output, detergent pH, speed of concentrate supply, fast speed of mixer rotation, slow speed of mixer rotation, speed of CIP cleaning pump, duration of cleaning impulse and a pump interval at impulse working mode, etc.).
In automatic mode it is possible to perform the following operations of CIP cleaner:
Stationary System
Stationary CIP equipment is customized depending of the requirements of concrete production. This equipment is foreseen for CIP/SIP cleaning of bioreactors and another technological vessel, as well for the pipeline connections of technological line.
It can be carried out CIP/SIP customized systems with different amount of CIP vessels. If is used one CIP vessel system, then in this vessel during defined phase is applied corresponding media and before next phase it is discharged.
There are two working regimes of stationary CIP/SIP equipment: cleaning and sterilization. These regimes differs with settings, adjusted from operator panel or SCADA.
The connections of steam line, cooling water, compressed air and discharge can be provided according following diagram (here is introduced one of possible variants).
CIP/SIP allows to carry out processes in two variants:
Locally by control directly from operator panel of CIP/SIP;
Centrally by control from remote operator panel or SCADA.
The process of CIP/SIP are fully automatic, and in the case of necessity concrete device or process can be controlled manually.
The automatic process of CIP is carried out according selected recipe. The recipe includes the stages, the steps with corresponding parameters. Any phase of cleaning consist of definite sequential steps. According to selected mode of cleaning process, steps can differ.
